What is the MOQ for micro coaxial cable assemblies?

No minimum for sample orders — you can order as few as 1 piece. Bulk order MOQ is typically 100 pieces, depending on the specific product. We welcome sample orders as the first step to a long-term partnership.

Do you use genuine/original connectors?

Yes, we use 100% genuine connectors sourced from brand manufacturers or authorized distributors (I-PEX, HRS, KEL, JAE, MOLEX, etc.). We can provide certificates of authenticity and traceability documentation.

Can you match a specific impedance requirement?

Yes. Standard impedance is 50Ω, but we can customize to your specific requirements. Every cable assembly undergoes TDR impedance testing to ensure consistency within specifications.

What information do I need for a quote?

Connector models (both ends), wire specification (AWG, type), cable length, pinout (pin mapping), estimated quantity, and any special requirements (impedance, shielding, temperature rating). Drawings or reference samples also work.

How do you ensure quality?

Full-process quality control: IQC (incoming) → in-process inspection → 100% final inspection (continuity, hi-pot, insulation, pull force, TDR, visual) → OQC (outgoing). All per IPC/WHMA-A-620 standards with complete test reports.

Can you handle both prototypes and mass production?

Yes. We invest the same engineering resources in prototype evaluation as in mass production preparation. Many customers start with 50-piece samples and scale to tens of thousands per month.

What is the typical lead time?

Samples: 2 weeks standard, 3 days rush. Bulk: 4 weeks standard. Exact lead time is confirmed at order placement.

What payment methods do you accept?

T/T (wire transfer) and PayPal (for small orders). Samples: 100% prepaid. Bulk over $10,000: 30% deposit + 70% before shipment.

Micro Coaxial Cable Assemblies | Custom Manufacturer

SEC · 01Product Specifications Overview

Product Specifications

Before detailed specification review begins, most micro-coaxial programs first need to confirm the connector family, pitch, wire gauge, impedance target, shielding structure, and verification scope. This stage is less about rushing into samples and more about defining the technical boundaries correctly.

SPECIFICATION TABLEROWS · 09

01	Connector Brands	I-PEX, HRS (Hirose), KEL, JAE, MOLEX, Amphenol, JST, TE
02	Pitch Range	0.25mm, 0.3mm, 0.4mm, 0.5mm, 0.8mm, 1.0mm, 1.25mm
03	Pin Count	2 - 60 Pin (higher on request)
04	Wire Gauge (AWG)	32AWG - 48AWG
05	Impedance	50 Ohm standard, custom available
06	Cable Length	Custom, typically 50mm - 1000mm
07	Shielding	Single braid, double, foil + braid composite
08	Temperature	-40C to +85C (extendable)
09	Pinout	Pin-to-pin (1:1), crossover, custom

0.4mm pitch solder detail

Multi-cable routing layout

Wire stripping and termination

END OF SEC · 01Need to evaluate a micro-coaxial cable configuration?

SEC · 02Featured Specifications

Specification Paths and Manufacturing Boundaries

Organize connector, pin-count, pitch, routing-space, and release requirements before narrowing the manufacturing scope.

Specification

REF-01

0.25mm Pitch / Fine-AWG Micro Coax

For fine-wire micro-coaxial assemblies used in denser routing and lighter interconnect layouts.

Micro CoaxFine PitchLightweight

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Specification

REF-02

High-Shielding Micro Coax

For projects that prioritize shielding repeatability and compact RF routing stability.

ShieldingRFCompact

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Specification

REF-03

I-PEX CABLINE-Compatible Micro Coax

For projects where the connector system is already locked and mating, suffix, route, and version boundaries need review.

CompatibleCABLINEConnector

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Specification

REF-04

Laser-Stripped Micro Coax

For fine-AWG micro-coax builds where stripping windows, terminal consistency, inspection checkpoints, and records matter.

Laser StrippingCapabilityRecords

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Specification

REF-05

Hybrid Copper + Coax + Fiber Harnesses

For mixed-media assemblies that combine copper power, micro-coax signal, and fiber channels in one controlled harness.

HybridCopper + FiberCapability

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Specification

REF-06

RF Impedance & High-Speed Testing

For 50 ohm, 75 ohm, and 100 ohm micro-coax programs that need TDR, VNA, termination consistency, and test records.

RFTDR / VNATesting

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SEC · 03Application Pages

Applications

Use device type, installed position, and validation focus to choose the matching application page.

Application

REF-01

Medical Imaging Modules

For compact medical imaging assemblies and internal signal-routing applications.

MedicalImagingModules

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Application

REF-02

Industrial Cameras & UAV

For machine-vision and drone programs that require light, stable coaxial assemblies.

CameraUAVVision

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Application

REF-03

AR/VR and Smart Glasses

For HMD, smart-glasses, near-eye display, camera-module, and lightweight wearable routing programs.

AR/VRHMDNear-Eye

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Application

REF-04

Data Center Micro-Coax Interconnects

For server, switch, BMC, patch-panel, and hyperscale programs that need dense routing and batch stability.

Data CenterServerBMC

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SEC · 04Engineering / DFM

Engineering & DFM

Micro-coaxial engineering is usually driven less by part count than by whether the connector combination, wire gauge choice, shielding structure, and termination details are already settled. If those points are still in flux, samples, drawings, and process review tend to loop.

01

Requirement Analysis

Receive connector models, pin definitions, wire specs, length requirements. Confirm wiring method (Pin1-to-Pin1 or custom pinout) and special requirements (impedance, shielding, bend radius).

02

Material Selection & Feasibility

Match optimal wire and connector combinations. Evaluate production feasibility and identify process risk points (stripping precision for ultra-fine wire, soldering gaps for high-density connectors).

03

Engineering Drawing

Issue standard engineering drawings with complete pinout definitions, dimensions, BOM, and process requirements — all per IPC/WHMA-A-620 standards.

04

Customer Approval → Production

Production begins only after customer drawing approval. This confirmation step ensures both parties agree on specifications, avoiding rework and waste.

Micro-coaxial engineering drawing set

Connector-fit and routing-space review

SEC · 05Quality Assurance

Quality Assurance System

Micro-coaxial programs usually carry tighter requirements around precision termination, impedance consistency, shielding execution, and batch-to-batch variation control. Rather than making broad quality claims, it is more convincing to show the actual risks, verification items, and release criteria. Confidence comes from inspection logic, test results, and version-linked records.

QA · 01

Process Standards & Defect Prevention

The main micro-coaxial risks usually sit in broken cores, cold solder, impedance drift, weak crimps, and jacket damage. The practical question is not broad quality language, but whether those failure modes are controlled before they turn into batch issues.

QA · 02

Testing Capabilities

Typical verification covers Continuity, Hi-Pot, Insulation Resistance, Pull Force, TDR Impedance, Visual Inspection, together with microscope-based visual inspection, so precision termination, impedance consistency, and assembly condition all stay inside the released limits.

QA · 03

Quality Documentation

Typical release files include FAIR, OQC Report, IQC Report, Test Report, CoC, with compliance support such as ISO 9001:2015, ISO 13485, and UL when the program requires it.

Precision termination and shielding detail

TDR / Hi-Pot / pull-force record

Release file, packaging, and traceability record

FAIR · OQC · TEST REPORTRequest a sample quality report for your micro-coaxial project.

SEC · 06Typical Program Types

Representative Project Cases

Representative programs and real feedback from engineering and sourcing teams

CASE · 01

48-pin micro coaxial with HRS DF56 connectors

Region: European Medical OEM
Application: Endoscope imaging module
Volume: 30,000+ pcs/year
Highlight: Passed ISO 13485 supplier audit and maintained three years of zero complaints

CASE · 02

30-pin micro coaxial with I-PEX CABLINE-VS

Region: North American Industrial Camera Manufacturer
Application: Machine-vision camera data link
Volume: 10,000+ pcs/batch
Highlight: Moved from samples to mass production in six weeks with impedance consistency within 2 Ohm

CASE · 03

20-pin micro coaxial with KEL USL20

Region: Asian Consumer Electronics Brand
Application: Laptop eDP display connection
Volume: 100,000+ pcs/month
Highlight: Supported stable high-volume delivery through an automated production line

SEC · 07Order Process

Order Process & Delivery

Most micro-coaxial programs move through scope definition, engineering review, sample validation, and controlled production. The clearer that path is, the easier it becomes for sourcing and engineering teams to move the project forward.

01

Inquiry & Quote

Submit your requirements (connector models, wire specs, quantity). We respond with a detailed quote within 1-2 business days.

02

Engineering Review

Our engineering team issues standard drawings with complete pinout, dimensions, and material information.

03

Customer Approval

Production starts only after you approve the drawing — ensuring the final product matches your design intent 100%.

04

Manufacturing

Samples: 2-week standard lead time (3-day rush available). Bulk orders: 4-week standard lead time.

05

QA & Shipping

100% inspection completed, packed to your specifications with full quality documentation, then shipped.

06

Post-Delivery Support

Proactive delivery confirmation, installation support, and ongoing technical assistance throughout the product lifecycle.

Start Your Micro-Coaxial Inquiry

SEC · 08FAQ

Frequently Asked Questions

SEC · 09Related Pages & Inquiry

Review related directions or move straight into RFQ

If you need to compare nearby options or prepare your RFQ package, start here.

Overview

REF-01