Technical Reference · MICRO-COAXIAL-CABLE-ASSEMBLIES

Custom Manufacturing

Custom Micro-Coax Assemblies for Fine-Pitch Interconnects

Select by exact mating set, supported wire, signal and ground map, installed geometry, and test boundary

This pillar covers the manufacturer-level micro-coax request. Connector portfolios from I-PEX, Hirose, KEL, JAE, Molex, and others are selection inputs only; release requires both complete mating codes, supported cable construction, contact map, shielding and grounding, termination geometry, route, strain relief, and project test plan. Use a pitch, CABLINE, or TDR/VNA child page only when that narrower decision drives the RFQ.

Micro CoaxFine PitchI-PEX / Hirose / KELWire to Connector SpecRF & DisplayOEM / ODM
Micro-coaxial cable assembly hero image showing fine-pitch connector detail and compact routed cable structure
OEM · ODM READY
SEC · 01Product Specifications Overview

Select by Connector, Cross-Section, Shielding, or Electrical Target

Start from the constraint that is already locked. A complete connector pair leads to a connector-specific review; routing cross-section leads to pitch and wire selection; EMI constraints lead to shielding and grounding review; and electrical evidence requires a project-defined TDR or VNA method. One RFQ can combine these paths without treating a family name or nominal parameter as a release specification.

SPECIFICATION TABLEROWS · 09
01Connector ReferencesI-PEX, Hirose, KEL, JAE, Molex, Amphenol, JST, TE, and other systems; confirm complete mating part numbers and sourcing basis
02Pitch RangeConnector-series and part-number dependent; pitch is confirmed from the released mating interface rather than a common family range
03Pin CountConnector-series dependent; confirm the complete part number and mating side
04Wire Gauge (AWG)Selected from the wire sizes and constructions supported by the exact connector, termination process, route, and electrical requirements
05ImpedanceInterface-specific single-ended or differential target, tolerance, frequency scope, and test method defined by the project
06Cable LengthCustom length subject to routing, loss, bend and validation requirements
07ShieldingConstruction and termination selected for the project grounding and EMI plan
08TemperatureLimited by the selected wire, connector, termination, materials, route, and agreed system validation conditions
09PinoutReleased from-to definition with connector viewing direction, grounds, shields, and any custom mapping
Fine-pitch micro-coaxial connector and solder detail

0.4mm pitch solder detail

Multi-cable micro-coaxial routing layout

Multi-cable routing layout

Micro-coaxial wire stripping and termination detail

Wire stripping and termination

SEC · 02Fine-Pitch, Shielding & RF Process

Fine-Pitch, Shielding & RF Process

Organize connector, pin-count, pitch, routing-space, and release requirements before narrowing the manufacturing scope.

Specification

Specification Paths and Manufacturing Boundaries

Organize connector, pin-count, pitch, routing-space, and release requirements before narrowing the manufacturing scope.

08 · Featured Specifications
View Specification Page
SEC · 03Imaging, UAV, AR/VR & Data-Center

Imaging, UAV, AR/VR & Data-Center

Use device type, installed position, and validation focus to choose the matching application page.

Application

REF-01

Medical Imaging Modules

For compact medical imaging assemblies and internal signal-routing applications.

MedicalImagingModules
View Application Page

Application

REF-02

Industrial Cameras & UAV

For machine-vision and drone programs that require light, stable coaxial assemblies.

CameraUAVVision
View Application Page

Application

REF-03

AR/VR and Smart Glasses

For HMD, smart-glasses, near-eye display, camera-module, and lightweight wearable routing programs.

AR/VRHMDNear-Eye
View Application Page

Application

REF-04

Data Center Micro-Coax Interconnects

For server, switch, BMC, patch-panel, and hyperscale programs that need dense routing and batch stability.

Data CenterServerBMC
View Application Page
SEC · 04Engineering / DFM

Engineering & DFM

Micro-coaxial engineering starts with the complete mating definition and installed route. The connector subseries and suffix, supported wire, pinout, shield termination, grounding, bend zones, strain relief, and validation method must resolve into one released drawing before sample results can represent production.

01

Requirement Analysis

Receive complete cable-side and board-side part numbers, mating views, pinout, wire and length requirements, route drawing, shielding and grounding, strain relief, and electrical validation scope.

02

Material Selection & Feasibility

Verify that the exact connector supports the selected wire and termination, then review stripping, shield handling, conductor exposure, termination access, bend zones, and route feasibility.

03

Engineering Drawing

Issue controlled engineering drawings with complete pinout definitions, dimensions, BOM, and process requirements. IPC/WHMA-A-620 workmanship criteria can be referenced where the approved project specification requires them.

04

Customer Approval and Release

Use the approved drawing, sample definition, and agreed validation results as the release basis for the active project revision.

Micro-coaxial engineering drawing-set review with compact harness foreground and controlled document context

Micro-coaxial engineering drawing set

Micro-coaxial connector-fit and routing-space review scene

Connector-fit and routing-space review

SEC · 05Quality Assurance

Quality Assurance System

Quality evidence must correspond to the exact connector and wire combination, termination process, shield and grounding definition, and drawing revision. Impedance, flex, pull, thermal, or other reliability results apply only to the agreed method, fixture, conditions, limits, sample scope, and system validation boundary.

QA · 01

Process Standards & Defect Prevention

Review conductor damage, termination quality, shield handling, insulation or jacket damage, connector seating, and strain-relief execution against the released workmanship and inspection criteria.

QA · 02

Testing Capabilities

Continuity, shorts, insulation and visual workmanship are selected from the released control plan. Pull-force sampling, Hi-Pot, TDR or VNA review is added only when the assembly construction and agreed project test scope require it; fixture, reference plane, limits and sampling must be defined before results are compared.

QA · 03

Quality Documentation

Project release files can include FAIR, IQC or OQC records, agreed test reports, and CoC. Current ISO 9001:2015, ISO 13485, or applicable UL documents are provided only where the issued document scope and project requirements support them.

Micro-coaxial precision termination and shielding detail

Precision termination and shielding detail

Micro-coaxial TDR, Hi-Pot, or pull-force record scene

TDR / Hi-Pot / pull-force record

Micro-coaxial release file, packaging, and traceability context

Release file, packaging, and traceability record

SEC · 06Typical Program Types

Connector-Led Selection Examples

These examples show how buyers should frame a connector-led review; the connector name remains a reference until the full mating parts, wire, route, and validation scope are confirmed.

CASE · 01

Hirose DF56-Referenced Medical Imaging Route

  • Confirm the complete DF56 mating parts and released pinout rather than the series name alone
  • Define the imaging module route, shielding and grounding, strain relief, and device revision
  • Tie any electrical or reliability evidence to the agreed fixture, method, sample scope, and medical-device validation plan
  • Continue to the medical-imaging path when the device context and validation boundary lead the selection
CASE · 02

I-PEX CABLINE-VS-Referenced Camera Route

  • Confirm the exact CABLINE subseries, both mating part numbers, pin count, supported wire, and tail orientation
  • Define camera-side routing, shield termination, grounding, fixing points, and service space
  • Agree the electrical target, fixture, reference plane, limits, sample quantity, and report before testing
  • Continue to the CABLINE connector path when the mating interface is already locked
CASE · 03

KEL USL-Referenced Compact Display Route

  • Confirm USL rather than SSL and use the complete cable-side and board-side part numbers
  • Apply only the selected USL part's supported pitch, wire, mating direction, mounting height, and grounding details
  • Release the route and batch definition only after connector fit and installed-space validation
  • Continue to the KEL connector path for the series-specific compatibility review
SEC · 07Order Process

Order Process & Delivery

Most micro-coaxial programs move through scope definition, engineering review, sample validation, and controlled production. The clearer that path is, the easier it becomes for sourcing and engineering teams to move the project forward.

01

Inquiry & Quote

Submit complete mating part numbers, pinout, wire construction, length and route, shielding and grounding, validation scope, quantity, and required records for a project-specific quotation.

02

Engineering Review

Prepare a controlled project drawing with connector references, mating views, pinout, dimensions, materials, shielding and grounding, strain relief, and inspection requirements.

03

Customer Approval

Production starts only after drawing approval so the released build can be checked against the agreed connector, pinout, dimensions, materials and validation requirements.

04

Manufacturing

Sample and production timing is confirmed after connector availability, material readiness, process complexity, quantity and the required validation scope are reviewed. Rush feasibility is assessed without removing agreed inspection steps.

05

QA & Shipping

Complete the inspection and test coverage defined by the released control plan, then pack and ship with the records agreed for that project.

06

Post-Delivery Support

Keep issue review, revision changes, replacement scope, and repeat-order records tied to the released project definition.

SEC · 08FAQ

Frequently Asked Questions