Overmolded Custom Cable Assembly with Strain Relief / Waterproof Structure

Product Overview

An overmolded cable is defined by the connector insert, cable jacket, mold material and the geometry that transfers bend and pull loads. A waterproof claim requires a specified mated interface and test method; overmolding by itself does not establish ingress protection.

Application Scenarios

• OEM equipment internal wiring and replacement cable programs
• Prototype, pilot-run and repeat production builds based on drawings or samples
• Projects requiring labels, branch control, shielding or protective structures
• Supply-chain replacement projects that need stable engineering documentation

Custom Options

• Connector series, wire gauge, length, branch layout and labels can be customized
• Shielding, overmolding, sleeving, heat shrink and strain relief can be reviewed per drawing
• Samples, photos, BOMs or legacy parts can be used for engineering comparison
• Low-MOQ sampling and repeat production support are available

RFQ Inputs & Material Requirements

Send insert and mating part numbers, cable material and diameter, mold envelope, exit angle, strain-relief limits, color and marking, sealing requirement, finished length and the agreed pull, flex, dimensional and ingress tests.